Component Upgrade and Repair Services
EthosEnergy offers a broad portfolio of component repairs for your Gas Turbine upgrades to maintain reliability and extend the lifetime of your critical Gas Turbine components
Our world-class advanced technology repair facilities provide multiple component repair services for your Gas Turbine upgrades; complete refurbishment, coatings, and modifications.
Our solutions meet or exceed the OOEM specifications and integrate advanced repair technology.
Inspection capabilities include:
Cleaning – internal & external acid stripping
Fluorescent Penetrant Inspection (FPI)
Coordinate Measuring Machine (CMM) dimensional
UT wall thickness
Pulse Thermography Inspections
Liquid and Airflow testing
Blue light laser scanning
Repair capabilities include:
Full material rejuvenation heat treatment options based upon material condition and type
Lifetime extensions beyond OEM recommended life limits
GTAW welding processes for all superalloy material groups
Elevated temperature welding processes
Dimensional restorations and full recovery of all critical dimensions
Wall thickness restorations
Combustion system / component upgrades and material upgrades / modifications
Hydrogen Fluoride cleaning processes for Nickel and Cobalt alloys
Specialized processes for narrow gap brazing “TPR” (transient phase restoration)
pre-sintered preform restorations
Vane and nozzle airfoil replacements
Blade and bucket moment weighing and balancing
Coating applications include:
Fully robotic applied thermal spray systems
Quality engineered and developed coating schemes to offer the best in protection against oxidation, wear, and thermal distress
- Thermal spray coating available via:
Air plasma applications
HVOF (high-velocity oxygen fuel)
- Typical coating materials utilized:
NiCoCrAIY’s, CoNiCrAIY’s, Chrome carbides, Tungsten carbides, Nickel aluminum, Thermal barrier coatings, Abradable coatings, Shear coatings
Slurry and pack type diffused aluminide coatings available
Term Maintenence Agreement
EthosEnergy provides customized solutions that mitigate the technical and financial risks associated with plant operation through the ability to deliver a total plant solution including capital parts, component repairs, and maintenance services.
A typical term maintenance agreement offers broad scope provisions for gas turbines, steam turbines, generators, and compressors with full-term responsibility for parts, repairs, and field services.
To find out more about our Gas Turbine Component Repairs and Upgrades, contact us now.