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  1. Home
  2. Rotating Equipment Products & Services
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  4. Light Turbines – Solar® Gas Turbines
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  6. Solar® Turbines Parts Supply Options
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  8. Advanced Parts Development Program

Advanced Parts Development Program

Solar® Turbines Replacement Parts

EthosEnergy Light Turbines produces a large variety of spare parts for the power generation and oil & gas market.

Our Advanced Parts Manufacture (APM®) Global Network provides quality replacement parts every day to exacting standards that are directly interchangeable with existing engine components and assemblies.

OEM Replacement Parts

We draw on years of operational gas turbine and reverse engineering experience to design and manufacture parts that meet or exceed the OEM equivalent part’s performance. Parts are designed and manufactured in strict accordance with our internal New Product Introduction (NPI) process with focus on the characterization of master parts, the development of advanced designs and manufacturing specifications, and the development of proven manufacturing processes and quality inspection regimes. Highlights of the Advanced Parts Development and Manufacturing process include:

Characterization Of Master Parts

Select sample Master Parts to reflect a true representation of the latest OEM production product

Geometric data gathering of the qualified Master Parts using blue-light and white-light 3D scanning, coordinate measuring machines, 3D CAT scanning and manual measurement techniques

Detailed metallurgical analysis of the qualified Master Parts including elemental and alloy microstructure analysis, mechanical property testing, and coating and surface finish identification

Perform a fit, form and function review of the master part and all mating components

Identify potential component failure modes based on our engineering, overhaul and field service experience

Review applicable patents

Development Of Advanced Designs And Manufacturing Specifications

Create comprehensive 3D models in Geomagic and Siemens NX software packages

Create 2D drawings to define forging, casting, machining and fabrication geometry and tolerances in accordance with ASME Y14.5M Geometric Dimensioning and Tolerancing standards

Validate models and drawings back to Master Part geometric data

Perform manufacturability and tolerance studies to mating parts

Identify commercially available materials including superalloys in forged, cast and wrought conditions

Identify a variety of machining techniques that are capable of delivery required tolerances

Generate proprietary component specifications to control non-geometric quality requirements such as heat treatment regime

Identify commercially available manufacturing specifications or create proprietary specifications as required

Create critical to quality inspection criterion that must be completed upon completion of each manufacturing process

Development Of Proven Manufacturing Processes And Quality Inspection Regimes

Trial and validation of forging, casting, machining, coating, assembly and fabrication techniques on development pieces

Manufacture of first articles parts with collaboration between selected vendors and EthosEnergy engineers

Detailed geometric review of first article parts against models and drawings

Detailed review of the non-geometric integrity of the first articles parts including destructive testing of multiple parts as required

Component testing including non-destructive testing and air flow testing

Detailed trial build of first articles parts into assemblies and engines in a controlled workshop environment

Performance test of APM® parts in our test facility

Creation of production handover documentation and critical to quality receipt inspection criterion

Technical Resources
  • Parts
  • Advanced Parts Manufacture (APM®)
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