Steam Turbine Parts
With more than 40 years’ experience, EthosEnergy’s aftermarket blade design engineering and manufacturing team are experienced in providing innovative, fast solutions. From replacement in-kind airfoils to enhanced state of the art designs including redesigns of failed blades, we can support your needs, no matter the requirements.
EthosEnergy is one of the only aftermarket blade suppliers offering complete solutions regardless of your turbines OEM – devoted to quickly returning you to service while enhancing reliability and efficiency improvements for your steam turbines. We perform blade redesign, reverse engineering, thermodynamic design, finite element analysis, aerodynamic design, heat transfer analysis, stress and vibration analysis and more, producing the most reliable and efficient steam turbines. Unlike most OEMs, we address the specific problems of each turbine in its own unique operating environment.
With more than 25,000 blade designs, blade-specific material inventory, and the most modern reverse engineering equipment, we can manufacture replacement blades during most overhauls. Our complete manufacturing capabilities; advanced CNC multi-axis machining, grinding and EDM processes; advanced in house coatings; and round-the-clock 24/7 coverage; which all integrate seamlessly. Our blade manufacturing quality management systems are ISO 9001:2000 certified and we provide competitive pricing with full warranties on long-term service and maintenance support.
What can we do to help?
Proven Proprietary “Off The Shelf” Upgrades
When we develop a solution for a common blade problem – whether it’s a material upgrade, reliability or efficiency issue, we take that knowledge and use it to improve other blade designs. With advanced coordinate measuring machines and proprietary software, we can reverse almost any blade, regardless of condition.
Seamless Integration & the Best Equipment in the Business
Our network of engineering design tools is seamlessly integrated with our computerized manufacturing capabilities to ensure both quick turnaround and the extreme accuracy and precision needed in turbine blade manufacturing. EthosEnergy utilizes the best equipment available – with our advanced CNC multi axis milling centers, Wire EDM equipment, Sinker EDM equipment, and other custom-made airfoil machines.
We are proud of our capabilities including specialty coatings that help extend a blades service life by preventing damage due to erosion and solid particles. Forgings for jobs with longer delivery schedules and large quantities of large blades ( last-stage LP blades, etc.) are utilized to reduce cost. We own the forging dies, and we frequently stock raw forgings for quick delivery.
We stock high-quality blade-specific material in bar stock and bulk form, including 422, H-46, 403, M-152, PH-17, and Titanium which ensures quick release to manufacturing.
Why choose EthosEnergy blade, buckets & vanes?
- Efficiency & reliability improvements
- EthosEnergy sets the response time standard that competitors strive to match
- In-house coating capabilities
- EthosEnergy is one of the only non-OEM aftermarket suppliers offering complete solutions, in kind or upgraded blade supply with turnkey installation services
Our highly-competent engineering team are innovators in steam turbine blade services from blade redesign, reverse engineering and thermodynamic design to heat transfer analysis, stress and vibration analysis and more .The skills and experience we possess provide you with assurance that we can deliver these services in a timely and cost-efficient manner.
Get in touch today and discover how EthosEnergy can help your business.
Steam Turbine Repairs The wet steam environment in the last stages of a condensing steam turbine (including D-11 and A-10 steam turbines), combined wiLearn More