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New Rotor Manufacture

Steam Turbine Parts
As an industry leader in bringing advanced technologies to steam turbines, EthosEnergy can effectively manufacture a replacement in kind or an upgraded rotor.
Steam turbine rotors are subject to foreign object damage, rubs, extended exposure to high temperatures and pressures. Rotors can be repaired and re-bladed, but in some instances it is more economical to purchase a modernized replacement rotor.
What can we do to help?
EthosEnergy can manufacture new rotors with improved materials and state of the art airfoils, or an in kind replacement. The old rotor is first reverse engineered, to gather all the key dimensions and airfoil geometry. Engineering then creates detailed drawings which are released for manufacturing at the EthosEnergy blade facility. The forging is final machined in the EthosEnergy rotor shop, including all the root profiles needed to load the blades. After completing the rotor assembly, it is balanced and ready for shipment. Operating Speed Balance in-house is also available.
Why choose EthosEnergy?
Benefits include:
- New rotors can be made with upgraded materials, airfoil designs, and a single piece (integral) rotor construction, bringing it to current design standards which will significantly extend the life of the machine.
- New current blade design can offer a significant improvement in unit efficiency
- EthosEnergy manufactures the rotor, the blades, and performs the balancing, keeping all processes in house, ensuring a high quality rotor, manufactured to the delivery schedule
To learn more about our comprehensive portfolio of steam turbine parts and repair services, contact EthosEnergy today via our online enquiry form.